Our Services
How We Power Your EV Vision ?
Custom-Built Mechanical Parts for E-Bike Innovation
EV Mechanical Component Manufacturing
We manufacture custom mechanical parts built specifically for the EV industry, with a focus on performance, durability, and consistency. Our components are ready for mass production and optimized for electric mobility platforms. Whether it’s for suspension systems, frame fittings, motor mounts, or drivetrain components—we ensure top-quality outputs every time.
Key Features:
Production-ready parts
Scalable volume manufacturing
Material and process flexibility
Precision and performance-focused
Injection Molding & Blanking Services
Our in-house injection molding facility enables us to produce high-quality plastic parts with tight tolerances and repeatability. This gives our clients full control over product consistency and faster lead times. From prototypes to large batches, our molding solutions are ideal for enclosures, brackets, and lightweight EV components.
Applications:
Lightweight structural parts
High-volume production capability
Consistent surface finish and strength
Blanking Services
With dedicated equipment for metal blanking, we manufacture clean, uniform shapes from sheet metal—forming the base for various EV parts. Our blanking operations support both simple and complex geometries with tight dimensional accuracy, contributing to a lean, scalable manufacturing process.
Highlights:
High-speed, high-volume production
Reduced material waste
Suitable for steel, aluminum, and alloys
Foundation for stamped and machined parts
Forging & Precision Machining (Through Trusted Partners)
For parts that require higher strength, tighter tolerances, or intricate shapes, we offer precision CNC machining and forging solutions through long-term vendor partnerships. These vendors are selected based on consistent quality, capacity, and technical excellence, ensuring seamless integration with our overall supply chain.
Capabilities Include:
Close tolerance CNC machining
Hot and cold forging
Small to large batch sizes
Coating, finishing, and secondary operations
Product Design & Development
We help bring your ideas to life through our product design services, creating detailed 2D/3D models, functional prototypes, and final designs optimized for manufacturing. Whether you need a new part or a redesign of an existing one, our engineers ensure every product is ready for real-world performance.
Our Design Services Include:
Concept ideation and industrial design
CAD modeling and drafting
Prototyping and testing
DFM (Design for Manufacturability)
Reverse Engineering
Need to replicate an existing component with improved accuracy or updated materials? Our reverse engineering service lets you recover, refine, and reintroduce critical parts with confidence. We analyze physical samples, extract key dimensions, and recreate them as fully manufacturable models with scope for design improvements.
Used For:
Legacy or discontinued parts
Supplier transition support
Material upgrades or cost optimization
Quality and tolerance improvements
Precision Engineering for the Future of Mobility
At Ryan Malabar, we specialize in delivering high-quality mechanical components and engineering services tailored for the electric vehicle (EV) sector—especially e-bikes and electrically assisted bicycles. With a deep understanding of the industry’s evolving needs, we offer a robust combination of in-house manufacturing, design expertise, and a reliable vendor network to support businesses from concept to full-scale production.
Why Choose Ryan Malabar ?
At Ryan Malabar, we go beyond manufacturing — we engineer trust, precision, and scalability into every component we deliver. With over a decade of experience in the EV sector, especially in e-bike and light mobility systems, we offer a complete suite of services backed by expertise, quality, and customer-first thinking.